Ganz Works

Ganz Works
Ganz vállalatok
Type Private company (former state company)
Industry transport vehicle manufacturing, iron and steel manufacturing
Headquarters Budapest, Hungary
Products tramcars, trains, ships, electrical generators
Metre gauge Ganz-Mávag trainset of Hellenic Railways Organisation (OSE) at Tripoli, Greece

The Ganz (Ganz vállalatok, "Ganz companies") electric works in Budapest is probably best known for the manufacture of tramcars, but was also a pioneer in the application of three-phase alternating current to electric railways. Ganz also made / makes: ships (Ganz Danubius), bridge steel structures (Ganz Acélszerkezet), high voltage equipment (Ganz Transelektro). Notable engineers employed by Ganz in the field were Kálmán Kandó and Ottó Bláthy. The company is named after Ábrahám Ganz. In 2006, the power transmission and distribution sectors of Ganz Transelektro were acquired by Crompton Greaves,[1] but still doing business under the Ganz brand name, while the unit dealing with electric traction (propulsion and control systems for electric vehicles) was acquired by Škoda Holding and is now a part of Škoda Electric.[2]

Contents

History

Before 1919, the company built ocean liners, dreadnought type battleship and submarines, power plants, automobiles and fighter planes too.

The Hungarian "ZBD" Team (Károly Zipernowsky, Ottó Bláthy, Miksa Déri). They were the inventors of the first high efficiency, closed core shunt connection Transformer. The three also invented the modern power distribution system: Instead of former serial connection they connect transformers that supply the appliances in parallel to the main line.[3] These inventions of ZBD-team put a stop to the War of Currents.
The prototypes of the world's first high efficiency transformers (Széchenyi István Memorial Exhibition, Nagycenk, Hungary, 1885).

The company was founded by Abraham Ganz in 1844. He created his work with so reputation that he has established his own iron foundry in Buda. Consequently this factory played an important role in building the infrastructure of Hungarian Kingdom. At this time the agricultural machines, steam-locomotives, pumps and the railway carriages were the main products. At the beginning of the 20th century 60-80% of the factory's products were sold for export. On this base there has developed the firm-group which companies assist continuously the development of the Hungarian Machinery Industry.

At the end of the 19th century, the development and production of the Ganz and Partner Iron Mill and Machine Factory (hereinafter referred to as Ganz Works) had tremendous expansion of alternating-current energy transfer.

In 1878, the company's general manager recognizing significance of electronic engineering András Mechwart (1853–1942) founded the Department of Electronic Engineering headed by Károly Zipernowsky (1860–1939). Engineers Miksa Déri (1854–1938) and Ottó Bláthy (1860–1939) also worked at the department producing direct-current machines and arc lamps.

In cooperation, Zipernovsky, Déri and Bláthy constructed and patented the transformer (see Picture 2). It is noteworthy, that the name "transformer" was created by Ottó Titusz Bláthy.

Besides gear ratio based on ratio of number of turns, in the patents of transformer (protected by two patents) the inventors generated two basic principles: they demanded the parallel connection of consumers and feeds on primary and secondary sides of the transformer that was not used generally until 1885. Additionally, they described the closed armature as essential constructional part of the transformer. Both factors assisted the stabilization of tension and introduction of standard voltage. Emphasizing the necessity of parallel connection made construction of energy systems possible and their economic investments.

It is noteworthy that the Ganz Works built the first transformers using iron cover of enameled mild iron wire, and started to use laminated core of today at the end of 1885.

Following introduction of transformer, the Ganz Works changed over to production of alternating-current equipments successfully. (For instance, Rome's electric supply was resolved by hydroelectric plant and energy transfer of long distance.)

The first specimen of the kilowatt-hour meter (electricity meter) produced on the basis of Hungarian Ottó Bláthy's patent and named after him was presented by the Ganz Works at the Frankfurt Fair in the autumn of 1889, and the first induction kilowatt-hour meter was already marketed by the factory at the end of the same year. These were the first alternating-current wattmeters, known by the name of Bláthy-meters.[4]

Engineers

Early 20th century alternator made by Ganz in Budapest, Hungary, in the generating hall of a Russian hydroelectric station on the Morghab River. 1911 colour photo by Sergey Prokudin-Gorsky
Early Ganz turbogenerators in a power plant for electric railways, 1906
US. President Kennedy honors Dr. von Kármán.
Ottó Bláthy in the armature of a Turbogenerator

Besides invention of transformer, three engineers had significant inventions, and made a lot for electronic engineering during their lives. Here we mention the major inventions. Károly Zipernowsky participated in construction of 60 power stations; he acted as the first professor of electric engineering of the Budapest University of Technology, and Economics (hereinafter referred to as BMGE).

András Mechwart invented the hard cast rolling mill, which revolutionized the milling industry.[5]
Miksa Déri developed the repulsion motor for elevators of buildings with alternating current. He also participated in construction of Vienna's electric supply.

Whole his life, Ottó Titusz Bláthy worked at the Ganz Works. His basic job was the construction and patenting of induction flow meter of 1889 used today. (See Picture 3.) He invented the Turbogenerator in 1901. In the 1930s, he initiated the Hungarian production of turbogenerator known worldwide.

Invention of Serbian Nikola Tesla, the short circuit rotary-field motor (induction motor) had significant importance in the field of alternating current. He patented it in the USA (1888), and he remembered that his idea had born during his activity in Budapest (1881–82).

Kálmán Kandó was the first who recognised that an electric train system can only be successful if it can use the electricity from public networks. After realising that, he also provided the means to build such a rail network by inventing a rotary phase converter suitable for locomotive usage. He developed high-voltage three phase alternating current motors and generators for electric locomotives; he is known as "the father of the electric train".

During World War I, Theodore Karman worked for Ganz Aeroplane factories as engineer, and eventually became head of research in the air force of Austria Hungary.

Theodore Karman (May 11, 1881 – May 7, 1963) was the inventor of the mathematical tools to study fluid flow, the mathematical background of supersonic flight, and the swept-back wing. He is often called "the father of Supersonic Flight" due to his work on the stability of laminar flow, turbulence, airfoils in steady and unsteady flow, boundary layers, and supersonic aerodynamics, largely taking place in the 1940s through 60s. He made additional contributions in other fields, including elasticity, vibration, heat transfer, and crystallography. His name appears in at least the following concepts:

  • Foppl-von Kármán equations (large deflection of elastic plates)
  • Born-von Kármán lattice model (crystallography)
  • Chaplygin-Kármán-Tsien approximation (potential flow)
  • Falkowich-Kármán equation (transonic flow)
  • von Kármán constant (wall turbulence)
  • Kármán line (aerodynamics/astronautics)
  • Kármán-Howarth equation (turbulence)
  • Kármán-Nikuradse correlation (viscous flow; coauthored by Johann Nikuradse)
  • Kármán-Pohlhausen parameter (boundary layers)
  • Kármán-Treffz transformation (airfoil theory)
  • Prandtl-von Kármán law (velocity in open channel flow)
  • von Kármán integral equation (boundary layers)
  • von Kármán ogive (supersonic aerodynamics)
  • von Kármán vortex street (flow past cylinder)
  • von Kármán-Tsien compressibility correction

Internal combustion engines and vehicles

Ganz Bus, made in 1908
Ganz Automobile from 1904

Beginning of gas engine manufacturing is linked to the names of Bánki and Csonka in our Company in 1889.

1889 the first four-stroke gas engine was built by the Ganz factory

1893 the manufacture of the paraffin- and petrol-fuelled engine with carburettor

1898 the start of the manufacture of the engines with the Bánki water injection system

1908 the introduction of a new petrol engine type, the series Am

1913 the manufacture of the Büssing petrol engines for truck vehicles

1914-1918 the manufacture of fighter plane engines

1916 the manufacture of petrol engines, type Fiat

1920 the usage of petrol engines for suction gas engine operation

1924 Mr. György JENDRASSIK started his engine development activity

1928 there was finished the first railway Diesel engine according to the plans of Ganz-Jendrassik

1929 the first export delivery of a railway engine according to the System of Ganz-Jendrassik

1934 there was an engine reliability World Competition in the USSR where the Ganz engine achieved the best consumption in its category

1944 the first application of the engine type XII JV 170/240 in the motor-train set

1953 modernization of the Diesel engines System Ganz-Jendrassik type

1959 the union of the Ganz factory and the MÁVAG company, establishing of the Ganz-MÁVAG

Railways

The world's first AC locomotive in Valtellina (1898-1902). Power supply: 3-phase 15 Hz AC, 3000V, (AC motor 70km/h).
Cutaway Drawing of Millennium Underground in Budapest (1894–1896) which was the first underground in Continental Europe
Ganz Tram-train, photo from 1893

The Ganz Works identified the significance of induction motor and commissioned Kálmán Kandó (1869–1931) to develop it. After construction of different types, Kálmán Kandó initiated the development of railway electric traction with induction motor of alternating current by the Ganz Works. The first-ever electric rail vehicle manufactured by Ganz Works was a 6 HP pit locomotive with direct current traction system. Later on Kálmán Kandó initiated the application of asynchronous motors for traction purpose. The first Ganz made asynchronous rail vehicles (altogether 2 pieces) were supplied in 1898 to Évian-les-Bains (Switzerland) with a 37 HP asynchronous traction system. The Ganz Works won the tender of electrification of railway of Valtellina Railways in 1897. Under the management and on the base of plans of Kálmán Kandó, three phase electric traction (two upper wires + rails) of feed 3 kV and 15 Hz - produced by a different power station - was realized for thirty years from 1902.

After World War I, in the frames of the Ganz Works, Kálmán Kandó constructed one-phase railway electric system of 16 kV and 50 Hz incipient all over the world. Its main attribute was the feed by normal network, so additional power station became unnecessary. Consequently, Hungarian electric traction could be formed according to the country's energy management. Kálmán Kandó adapted the speed-torque curve to electric traction through changing the phase number and pole number. Kálmán Kandó incorporated a phase shifter in the locomotives which governed speed levels.

Because of early death of Kálmán Kandó, László Verebély continued the work for the Hungarian Railways (MÁV). Moreover, he managed the construction of a nationwide power station (Bánhida) supplying as the railways as Budapest with electric power by transmission line of 110 kV. He elaborated the first plans of the nationwide cooperation of electric energy. In the 1930s he organized the Department of Electric Stations and Railways of the BMGE, so he became a professor of a significant branch of heavy current engineering.[6]

In 1959 Ganz merged with the MÁVAG company and was renamed Ganz-MÁVAG.

Shipbuilding

Hungarian built dreadnought class battleship SMS Szent Istvan at Pula (military dock)
The wounded SMS Novara after a victorious naval battle

As Ganz Danubius, the company became involved in shipbuilding before, and during, World War I. Ganz was responsible for building the dreadnought Szent István, supplied the machinery for the cruiser Novara, and built U-boats at its shipyard in Budapest, for final assembly at Fiume. Several U-Boats of the U-27 class were completed, and a number of other types were laid down, remaining incomplete at the war's end.[7] The company built some ocean liners too.

Aircraft

The first Hungarian "aeroplane factory" was founded by Ganz Company and Weiss Manfréd Works in 1912. During World War I, the company made many types of Albatros and Fokker fighter planes. In 1917, the engineers of the company designed a radical motorized flying machine (named "P.K.Z.") to replace the dangerous hydrogen-filled balloons then being used to observe enemy positions. That early helicopter flew to a height of over 50 m. It was supported by 120 hp engines and two massive wooden propellers turning in opposite directions. It was intended to lift a pilot, observer, machine gun and fuel for an hour's flight.[8] Because of great success and curious design, many specialists consider it as the world's first real helicopter.[9]

The world's first turboprop jet was the Jendrassik Cs-1 designed by the Hungarian mechanical engineer György Jendrassik. It was produced and tested in the Ganz factory in Budapest between 1939 and 1942. It was planned to fit to the Varga RMI-1 X/H twin-engined reconnaissance bomber designed by László Varga in 1940, but the program was cancelled. Jendrassik had also designed a small-scale 75 kW turboprop in 1937.

Rail Rolling Stock

A Tranz Metro EM class Ganz-Mávag unit in service in the Hutt Valley, New Zealand

In 1982 - 1983 Ganz-Mávag supplied an order for electric multiple units to New Zealand Railways Corporation for Wellington suburban services. The order was made in 1979, and was for 44 powered units and 44 trailer units, see NZR EM class.

A series V63 Ganz-Mávag electric locomotive of Hungarian State Railways

In 1976 Ganz-Mávag supplied ten 1,435 mm (4 ft 8 12 in) (standard gauge) 3-car diesel trainset to the Hellenic Railways Organisation (OSE), designated as Class AA-91 and four 1,000 mm (3 ft 3 38 in) (metric gauge) 4-car trainsets, designated as Class A-6451. In 1981-82 Ganz-Mávag supplied to OSE 11 B-B diesel-hydraulic DHM7-9 locomotives, designated as class A-251. Finally, in 1983, OSE bought eleven 3-car metric gauge trainsets, designated as Class A-6461. All these locomotives and trainsets have been withdrawn with the exception of one standard and one metric gauge trainset.

After World War II

In 1946, the Ganz Works were nationalised and in 1949 they became independent and six big companies came into existence, e.g. the Ganz Transformer Factory. In 1959, Ganz Wagon and Machine Factory merged with the famous MÁVAG Locomotive and Machine Factory under the name of Ganz-MÁVAG Locomotive, Wagon and Machine Works. Of the products of the Works, outstanding results were born in the field of the manufacture of diesel motor-railcars and motor trains. Traditional products included tramcars as well, with which, first of all, the tramway network of Budapest was provided by the Works. In the meantime the Foundry workshop was closed down.

In 1974, the locomotive and wagon Works were merged under the name of Railway Vehicle Factory and then the machine construction branch of went through significant developments. The production of industrial and apartment house lifts became a new branch. Ganz-MÁVAG took over a lot of smaller plants in the 1960s and 1970s and their product range was extended. Besides others, they increased their bridge-building capacity; they made iron structures for several Tisza Bridges, for the Erzsébet Bridge in Budapest, for public road bridges in Yugoslavia and for several industrial halls.

The Ganz Shipyard experienced its most stirring times during the four decades following nationalisation: in the course of this period 1100 ship units were produced, the number of the completed seagoing ships was 240 and that of floating cranes was 663. As a result of the great economic and social crises of the 1980s the Ganz-MÁVAG had to be reorganised. The company was transformed into seven independent Works and three joint ventures.

In 1989, the British company Telfos Holding gained a majority of the shares in Ganz Railway Vehicle Factory Co. Ltd. The name of the company was changed to Ganz-Hunslet Co. Ltd. In the course of 1991 and 1992, the Austrian company Jenbacher Werke obtained 100% of the companys shares and consequently the railway vehicle factory now is a member of the international railway vehicle manufacturing group, Jenbacher Transport Systeme. At present, the Ganz Electric Works, under the name of Ganz-Ansaldo is a member of the Italian industrial giant, Ansaldo. The Ganz Works were transformed into holdings. Ganz-Danubius was wound up in 1994. The Ganz Electric Meter Factory in Gödöllő became the member of the international Schlumberger group.

References

External links


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