Test probe


Test probe
Typical passive oscilloscope probe being used for testing an integrated circuit.

A test probe (test lead, test prod, or scope probe) is a physical device used to connect electronic test equipment to the device under test (DUT). They range from very simple, rugged devices to complex probes that are sophisticated, expensive, and fragile.

Contents

Voltage probes

Voltage probes are intended to measure voltages on the DUT. Ideally, the test instrument and its probe will not affect the voltage being measured. Practically, that translates into the test instrument and its probe presenting a high impedance that will not load the DUT. In many situations, an impedance with a resistive component of a megohm is adequate. For AC measurements, the reactive component of impedance may be more important than the resistive.

Because of the high frequencies often involved, oscilloscopes do not normally use simple wires to connect to the DUT. Instead, a specific scope probe is used. Scope probes use a coaxial cable to transmit the signal from the tip of the probe to the oscilloscope, preserving high frequencies for more accurate oscilloscope operation.

Scope probes fall into two main categories: passive and active. Passive scope probes contain no active electronic parts, such as transistors, so they require no external power.

Simple test leads

Voltmeter probes usually consist of single wires that are equipped on one end with a connector that fits the user's voltmeter and on the other end with a rigid plastic section (the probe itself) that allows the user to safely hold the probe while being protected from the danger of electric shock. Within the plastic body of the probe, the wire is connected to a rigid, pointed metal tip that makes the actual contact with the DUT.

For most measurements, such as voltage, current, measurement of two-terminal components such as resistors and capacitors, etc. two probes are used, one of which may be positive relative to the other. Voltmeter probes are usually colored red (for the positive probe) and black (for the negative probe). Either probe may be replaced with a wire ending in an alligator clip, allowing a connection to the DUT that does not need to be held. Some probes allow an alligator clip to be screwed onto their ends, covering the metal point.

Ordinary voltmeter probes can be used for voltages up to about 1,000 volts and currents of a few amperes. Depending upon the accuracy required, they can be used for frequencies ranging from DC to a few kilohertz.

The test leads are usually made with finely stranded wire to keep them flexible. The insulation is chosen to be both flexible and have a breakdown voltage safe at the voltmeter's highest ranges (e.g., 600 volts). The many fine strands and the thick insulation make for wire thicker than ordinary hookup wire, sometimes termed test prod wire.

When very small voltages or currents, very low or very high resistances, etc., are measured, shields, guards, and techniques such as Kelvin sensing are used.

Multiplier probes for voltmeters contain a high resistance network for high voltage measurements,for example, the high voltage in a televisionCRT power supply, or for a microwave oven magentron power supply. Readings on the voltmeter must be multiplied by 10 or 100, depending on the probe.

Tweezer probes

Tweezer probes are a pair of simple probes fixed to a tweezer mechanism to measure voltages or other electronic circuit parameters between closely spaced pins, operated with one hand.

Pogo pins

Spring probes (a.k.a. "pogo pins") are spring-loaded pins used in electrical test fixtures to contact test points, component leads, and other conductive features of the DUT (Device Under Test). These probes are usually press-fit into probe sockets, to allow their easy replacement on test fixtures which may remain in service for decades, testing many thousands of DUTs in automatic test equipment.

Oscilloscope probes

Oscilloscopes display the instantaneous waveform of varying electrical quantities, unlike other instruments which give numerical values of relatively stable quantities. Oscilloscopes, and other instruments which must acquire an accurate representation of a high-frequency signal use shielded cables. Open wire test leads (flying leads) are likely to pick up interference, so they are not suitable for low-level signals. Furthermore, the inductance of the leads is not negligible at high frequencies, making them unsuitable for this use. Using a shielded cable (i.e., coaxial cable) is better for low-level signals. Coaxial cable has lower inductance, but higher capacitance: a typical 50 ohm cable has about 90 pF per meter. Consequently, a one-meter direct (1×) coaxial probe will load a circuit with a capacitance of about 110 pF and a resistance of 1 megohm.

Passive probes

To minimize loading, attenuator probes (e.g., 10× probes) are used. A typical probe uses a 9 megohm series resistor shunted by a low-value capacitor to make an RC compensated divider with the cable capacitance and scope input. The RC time constants are adjusted to match. For example, the 9 megohm series resistor is shunted by a 12.2 pF capacitor for a time constant of 110 microseconds. The cable capacitance of 90 pF in parallel with the scope input of 20 pF and 1 megohm (total capacitance 110 pF) also gives a time constant of 110 microseconds. In practice, there will be an adjustment so the operator can precisely match the low frequency time constant (called compensating the probe). Matching the time constants makes the attenuation independent of frequency. At low frequencies (where the resistance of R is much less than the reactance of C), the circuit looks like a resistive divider; at high frequencies (resistance much greater than reactance), the circuit looks like a capacitive divider.[1]

The result is a frequency compensated probe for modest frequencies that presents a load of about 10 megohms shunted by 12 pF. Although such a probe is an improvement, it does not work when the time scale shrinks to several cable transit times (transit time is typically 5 ns). In that time frame, the cable looks like its characteristic impedance, and there will be reflections from the transmission line mismatch at the scope input and the probe that causes ringing.[2] The modern scope probe uses lossy low capacitance transmission lines and sophisticated frequency shaping networks to make the 10× probe perform well at several hundred megahertz. Consequently, there are other adjustments for completing the compensation.[3][4]

A directly connected test probe (so called 1× probe) puts the unwanted lead capacitance across the circuit under test. For a typical coaxial cable, loading is of the order of 100pF per meter (the length of a typical test lead).

Attenuator probes minimize capacitive loading with an attenuator, but reduce the magnitude of the signal delivered to the instrument. A 10× attenuator will reduce the capacitive load by a factor of about 10. The attenuator must have an accurate ratio over the whole range of frequencies of interest; the input impedance of the instrument becomes part of the attenuator. A DC attenuator with resistive divider is supplemented with capacitors, so that the frequency response is predictable over the range of interest. [5]

The RC time constant matching method works as long as the transit time of the shielded cable is much less than the time scale of interest. That means that the shielded cable can be viewed as a lumped capacitor rather than an inductor. Transit time on a 1 meter cable is about 5 ns. Consequently, these probes will work to a few megahertz, but after that transmission line effects cause trouble.

At high frequencies, the probe impedance will be low[6].

A passive 10× probe. Notice the switch in the probe handle that allows to choose between 1× or 10× attenuation.

The most common design inserts a 9 megohm resistor in series with the probe tip. The signal is then transmitted from the probe head to the oscilloscope over a special coaxial cable that is designed to minimize capacitance and ringing. The resistor serves to minimize the loading that the cable capacitance would impose on the DUT. In series with the normal 1 megohm input impedance of the oscilloscope, the 9 megohm resistor creates a 10× voltage divider so such probes are normally known as either low cap(acitance) probes or 10× probes, often printed with the letter X or x instead of the multiplication sign, and usually spoken of as "a times-ten probe".


Because the oscilloscope input has some parasitic capacitance in parallel with the 1 megohm resistance, the 9 megohm resistor must also be bypassed by a capacitor to prevent it from forming a severe RC low-pass filter with the 'scope's parasitic capacitance. The amount of bypass capacitance must be carefully matched with the input capacitance of the oscilloscope so that the capacitors also form a 10× voltage divider. In this way, the probe provides a uniform 10× attenuation from DC (with the attenuation provided by the resistors) to very high AC frequencies (with the attenuation provided by the capacitors).

In the past, the bypass capacitor in the probe head was adjustable (to achieve this 10× attenuation). More modern probe designs use a laser-trimmed thick-film electronic circuit in the head that combines the 9 megohm resistor with a fixed-value bypass capacitor; they then place a small adjustable capacitor in parallel with the oscilloscope's input capacitance. Either way, the probe must be adjusted so that it provides uniform attenuation at all frequencies. This is referred to as compensating the probe. Compensation is usually accomplished by probing a square wave and adjusting the compensating capacitor until the oscilloscope displays the most accurate waveshape. Newer, faster probes have more complex compensation arrangements and may occasionally require further adjustments.

100× passive probes are also available, as are some designs specialized for use at very high voltages (up to 25 kV).

Passive probes usually connect to the oscilloscope using a BNC connector. Most 10× probes are equivalent to a load of about 10-15 pF and 10 megohms on the DUT, with 100× probes loading the circuit less.

Lo Z probes

Z0 probes are a specialized type of low-capacitance passive probe used in low-impedance, very-high-frequency circuits. They are similar in design to 10× passive probes but at much lower impedance levels. The probe cables usually have a characteristic impedance of 50 ohms and connect to oscilloscopes with a matched 50 ohm (rather than 1 megohm) input impedance. At the tip, these probes use a 450 ohm (for 10× attenuation) or 950 ohm (for 20× attenuation) series resistor (rather than the 9 megohm resistor of the 10× probe). High-impedance scope probes are designed for the conventional 1 megohm oscilloscope, but at high frequencies mismatch between the scope input impedance and the cable impedance presents a transmission line mismatch. A high frequency oscilloscope presents a matched load (usually 50 ohms) at its input, which minimizes reflections at the scope.

In principle this type of probe can be used at any frequency, but at DC and lower frequencies the low 50 ohm impedance will load the circuit under test unacceptably—parasitic impedances limit very-high-frequency circuits to operating at low impedance, but at lower frequencies high impedances are normal. An attenuator can be used to minimize loading. These probes are also called resistive divider probes, since a 50 ohm transmission line presents a purely resistive load. A 21× divider probe consists of a 1000 ohm series resistor and a short 50 ohm transmission line (Johnson & Martin 1993, p. 98). Tektronix sells a 10× divider probe with 9 GHz bandwidth with a 450 ohm series resistor[7].

The Z0 name refers to the fact that the coaxial cable matches the characteristic impedance of the oscilloscope. This provides far better high-frequency performance than an unmatched passive probe can achieve, but at the expense of the low 500-ohm load offered by the probe tip to the DUT. Parasitic capacitance at the probe tip is very low so, for very high-frequency signals, the Z0 probe can offer lower loading than any hi-Z probe and even many active probes[8].

Active scope probes

Active scope probes use a small, usually FET-based amplifier mounted directly within the probe head, and a screened lead. By doing this they are able to obtain exceptionally low parasitic capacitance and high DC resistance (It is common to see capacitance of 1 picofarad or less with 1 megohm resistance). They are connected to the oscilloscope in the same fashion as passive Z0 probes (using 50 ohm coaxial cable terminated at the oscilloscope's input).

Active probes have several disadvantages which have kept them from replacing passive probes for all applications:

  • They are several times more expensive than passive probes.
  • They require power (but this is usually supplied by the oscilloscope).
  • Their dynamic range is limited, sometimes as low as 3 to 5 volts.
  • They can be damaged by overvoltage, either from the signal or electrostatic discharge.

To overcome their often-limited dynamic range, many active probes allow the user to introduce an offset voltage. The total dynamic range is still limited, but the user may be able to adjust its centerpoint so that voltages in the range of, for example, zero to five volts may be measured rather than -2.5 to +2.5.

Because of their inherent low voltage rating, there is little need to provide a large amount of insulation to ensure operator safety against electric shock. This allows the probe heads on active probes to be extremely small, making them very convenient for use with modern high-density electronic packaging. Because of their size and excellent electrical characteristics, they are strongly preferred for troubleshooting digital electronics.

Before the advent of high-performance solid-state electronics a very few active probes were built using small vacuum tubes as the amplifiers.

At extreme high frequencies a modern digital scope requires that the user solder a preamp to the DUT to get 50GS/s, 20 GHz performance[9].

Differential probes

Differential probes are optimized for acquiring differential signals. To maximize the common-mode rejection ratio (CMRR), differential probes must provide two signal paths that are as nearly identical as possible, matched in overall attenuation, frequency response, and time delay.

In the past, this was done by designing passive probes with two signal paths, requiring a differential amplifier stage at or near the oscilloscope. (A very few early probes fitted the differential amplifier into a rather-bulky probe head using vacuum tubes.) With advances in solid-state electronics, it has become practical to put the differential amplifier directly within the probe head, greatly easing the requirements on the rest of the signal path (since it now becomes single-ended rather than differential and the need to match parameters on the signal path is removed). A modern differential probe usually has two metal extensions which can be adjusted by the operator to simultaneously touch the appropriate two points on the DUT. Very high CMRRs are thereby made possible.

Additional probe features

All scope probes contain some facility for grounding (earthing) the probe to the circuit's reference voltage. This is usually accomplished by connecting a very short pigtail wire from the probe head to ground. Inductance in the ground wire can lead to distortion in the observed signal, so this wire is kept as short as possible. Some probes use a small ground foot instead of any wire, allowing the ground link to be as short as 10 mm.

Most probes allow a variety of "tips" to be installed. A small, pointed tip is the most common, but "hook tips" that hold onto the test point are also very commonly used. Tips that have a small plastic insulating foot with indentations into it can make it easier to probe very-fine-pitch integrated circuits; the indentations mate with the pitch of the IC leads, stabilizing the probe against the shaking of the user's hand and thereby help to maintain contact on the desired pin. Various styles of feet accommodate various pitches of the IC leads. Different types of tips can also be used for probes for other instruments.

Some probes contain a push button. Pressing the button will either disconnect the signal (and send a ground signal to the 'scope) or cause the 'scope to identify the trace in some other way. This feature is very useful when simultaneously using more than one probe as it lets the user correlate probes and traces on the 'scope screen.

Some probe designs have additional pins surrounding the BNC or use a more complex connector than a BNC. These extra connections allow the probe to inform the oscilloscope of its attenuation factor (10×, 100×, other). The oscilloscope can then adjust its user displays to automatically take into account the attenuation and other factors caused by the probe. These extra pins can also be used to supply power to active probes.

Some ×10 probes have a "×1/×10" switch. The "×1" position bypasses the attenuator and compensating network, and can be used when working with very small signals that would be below the scope's sensitivity limit if attenuated by ×10.

Interchangeability

Because of their standardized design, passive probes (including Z0 probes) from any manufacturer can usually be used with any oscilloscope (although specialized features such as the automatic readout adjustment may not work). Passive probes with voltage dividers may not be compatible with a particular scope. The compensation adjustment capacitor only allows for compensation over a small range of oscilloscope input capacitance values. The probe compensation range must be compatible with the oscilloscope input capacitance.

On the other hand, active probes are almost always vendor-specific due to their power requirements, offset voltage controls, etc. Probe manufacturers sometimes offer external amplifiers or plug-in AC power adapters that allow their probes to be used with any oscilloscope.

High-voltage probes

By inserting a large resistor in series with the probe and providing good electrical insulation, it is possible to create a probe that allows an ordinary voltmeter to measure very high voltages (up to about 50 kV). The value of the resistor must be chosen to form an appropriate voltage divider with the input resistance of the voltmeter. Because of the very high value of the resistor needed (several megohms), high voltage probes are mainly used for measuring DC and low frequency AC; the RC circuit that is formed with the parasitic capacitance of the voltmeter input will attenuate higher frequencies.

Current probes

A current probe generates a voltage proportional to a current in the circuit being measured; as the proportionality constant is known, instruments that respond to voltage can be calibrated to indicate current. Current probes can be used both by measuring instruments and oscilloscopes.

Sampling resistor

The classic current probe is a low valued resistor (a "sampling resistor" or "current shunt") inserted in the current's path. The current is determined by measuring the voltage drop across the resistor and using Ohm's law. (Wedlock & Roberge 1969, p. 152.) The sampling resistance needs to be small enough not to affect circuit operation significantly, but large enough to provide a good reading. The method is valid for both AC and DC measurements. A disadvantage of this method is the need to break the circuit to introduce the shunt. Another problem is measuring the voltage across the shunt when common-mode voltages are present; a differential voltage measurement is needed.

Alternating current probes

Stromwandler Zeichnung.svg

Alternating currents are relatively easy to measure as transformers can be used. A current transformer is commonly used to measure alternating currents. The current to be measured is forced through the primary winding (often a single turn) and the current through the secondary winding is found by measuring the voltage across a current-sense resistor (or "burden resistor"). The secondary winding has a burden resistor to set the current scale. The properties of a transformer offer many advantages. The current transformer rejects common mode voltages, so an accurate single-ended voltage measurement can be made on a grounded secondary. The effective series resistance Rs of the primary winding is set by the burden resistor on the secondary winding R and the transformer turns ratio N, where: Rs = R / N2.

The core of some current transformers is split and hinged; it is opened and clipped around the wire to be sensed, then closed, making it unnecessary to free one end of the conductor and thread it through the core.

Another clip-on design is the Rogowski coil. It is a magnetically balanced coil that measures current by electronically evaluating the line integral around a current.

High-frequency, small-signal, passive current probes typically have a frequency range of several kilohertz to over 100 MHz. The Tektronix P6022 has a range from 935 Hz to 200 MHz. (Tektronix 1983, p. 435)

Direct-current probes

Transformers cannot be used to probe direct currents (DC).

Some DC probe designs use the nonlinear properties of a magnetic material to measure DC.

Other current probes use Hall effect sensors to measure the magnetic field around a wire produced by an electric current through the wire without the need to interrupt the circuit to fit the probe. They are available for both voltmeters and oscilloscopes. Most current probes are self-contained, drawing power from a battery or the instrument, but a few require the use of an external amplifier unit. (See also: Clamp meter)

Hybrid AC/DC current probes

More advanced current probes combine a Hall effect sensor with a current transformer. The Hall effect sensor measures the DC and low frequency components of the signal and the current transformer measures the high frequency components. These signals are combined in the amplifier circuit to yield a wide band signal extending from DC to over 50 MHz. (Wedlock & Roberge 1969, p. 154) The Tektronix A6302 current probe and AM503 amplifier combination is an example of such a system. (Tektronix 1983, p. 375) (Tektronix 1999, p. 571)

Near-field probes

Near-field probes allow the measurement of an electromagnetic field. They are commonly used to measure electrical noise and other undesirable electromagnetic radiation from the DUT, although they can also be used to spy on the workings of the DUT without introducing much loading into the circuitry.

They are commonly connected to spectrum analyzers.

Temperature probes

A digital thermometer with a temperature probe

Voltmeters commonly allow the connection of a temperature probe, allowing them to make contact measurements of surface temperatures. The probe may be a thermistor, a thermocouple, or a temperature-dependent resistor, usually made of platinum; the probe and the instrument using it must be designed to work together.

Demodulator probes

To measure or display the modulating waveform of a modulated high-frequency signal—for example, an amplitude-modulated radio signal—a probe fitted with a simple diode demodulator can be used. The probe will output the modulating waveform without the high-frequency carrier.

Logic probes

A logic probe is used for observing digital signals.

References

  1. ^ Wedlock & Roberge (1969)
  2. ^ Kobbe & Polits (1959)
  3. ^ Tektronix (1983, p. 426); Tek claims 300 MHz resistive coax at 30 pF per meter; schematic has 5 adjustments.
  4. ^ Zeidlhack & White (1970)
  5. ^ (Wedlock & Roberge 1969, pp. 150–152)
  6. ^ Tektronix probe manuals showing 6 dB/octave roll off of probe impedance. Corner frequency related to scope input time constant. 1M 20 pF is 20 us is 50 kR/s is 8 kHz.
  7. ^ http://www2.tek.com/cmswpt/psdetails.lotr?ct=PS&cs=psu&ci=13511&lc=EN
  8. ^ http://sigcon.com/Pubs/news/5_4.htm
  9. ^ Tektronix design insight seminar, October 27, 2009. Tektronix P75TRLST solder tip probe for the MSO70000. In addition, the scope compensates for the inevitable loss and group delay in the cable.
  • Johnson, Howard W.; Graham, Martin (1993), High Speed Digital Design: a Handbook of Black Magic, Prentice-Hall, ISBN 978-0133957242 
  • US 2883619, Kobbe, John R. & William J. Polits, "Electrical Probe", issued April 21, 1959 
  • Tektronix (1983), Tek Products, Tektronix 
  • Tektronix (1998), Measurement Products Catalog 1998/1999, Tektronix 
  • Wedlock, Bruce D.; Roberge, James K. (1969), Electronic Components and Measurements, Prentice-Hall, ISBN 0-13-250464-2 
  • US 3532982, Zeidlhack, Donald F. & Richard K. White, "Transmission Line Termination Circuit", issued October 6, 1970 

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